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Construction

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Each kayak is made out of two parts: a deck and a hull.

A deck of an Underdawg

A hull of an Underdawg


The deck and the hull are constructed according to a lay up. The lay up details the types and quantities of materials to use.  The lay up you select depends on how you plan to use the kayak. Generally speaking, the harder you plan to play, the beefier lay up you’ll want.

We name our lay ups by the number of layers of fabric in the deck and hull, and the type of fabric used. For example, the lay up ‘6/7 G/P’ is said ‘6 over 7 fiberglass and polyester’ and means 6 alternating layers of fabric in the deck and 7 alternating layers of fabric in the hull.  Along with these layers of fabric, additional reinforcements are placed throughout the boat in high exposure areas.


Standard features for PS Composites’ kayaks:

  • You select the lay up
  • Selective reinforcements throughout the kayak
  • Epoxy outside seams
  • 5-layer inside seams
  • 4-layer outside seams
  • Glassed in cockpit
  • Dynel tips on bow and stern
  • Minicel or glass seat
  • Minicel bow and stern walls
  • Webbing bow and stern loops
  • Custom sizing for squirt and some river kayaks
  • Foam core vacuum bagged hull for surf kayaks
  • Your choice of colors and graphics

If you would like to place an order or get a quote, please give us a call at 724-329-4413 or email us at info@customkayak.com.


Proudly Creating kayaks as individual as the paddlers themselves

[ PS Composites Inc • 311 Friendsville Rd • Markleysburg PA 15459 • psc@customkayak.com • 724-329-4413 ]